Fabrication of Chocolate Containing Aripiprazole Using Three-Dimensional Printing Technology
Keywords:
3D Printing, aripiprazole, chocolate, personalized medication, adherence, stabilityAbstract
Background: Three-dimensional (3D) printing technology is now seen as a valuable, efficient, and economical method for producing drugs with unique characteristics, tailored to specific patients with special needs. Aripiprazole is used to treat schizophrenia. Due to the ineffective treatment of aripiprazole in pediatric psychiatric patients, chocolate-based dosage forms of aripiprazole were created using 3D printing technology. These dosage forms are expected to help overcome dose adjustment challenges and medication non-compliance, especially in pediatric psychiatric patients.
Objectives: This study aims to develop a chewable, chocolate-based oral formulation of aripiprazole using 3D printing technology and to establish a method for analyzing aripiprazole in chocolate.
Methods: Aripiprazole was incorporated into chocolate-based dosage forms composed of cocoa powder, cocoa butter, powdered sugar, and lecithin to achieve the desired chocolate properties. The desired solid form was then created using a fused deposition modelling (FDM) 3D printer. Analytical method validation of aripiprazole in chocolate-based dosage forms was performed using ultra-pressure liquid chromatography (UPLC). The stability of aripiprazole after five rounds of re-melting chocolate-based formulations was analyzed and compared with intact aripiprazole in chocolate. The physicochemical properties of aripiprazole in chocolate-based dosage forms were evaluated over 90 days of storage at 30 ± 2°C with 65 ± 5% relative humidity.
Results: The bitter taste of aripiprazole was masked by the chocolate, providing desirable texture, toughness, and taste attributes. The dosage forms could be created in various shapes using 3D printing, maintaining solidification characteristics at room temperature. The analytical method validation showed high accuracy (99.8-109.7%) and precision (0.13-2.56%) for aripiprazole. The remaining amount of aripiprazole in chocolate after five rounds of re-melting and storage for up to 90 days remained within the acceptable range of 95-105%. Furthermore, the physical properties of aripiprazole in chocolate remained unchanged.
Conclusion: This study highlights the potential of 3D printing in fabricating custom-made solid dosage forms of aripiprazole in chocolate for personalized medication. This approach can help reduce medication non-compliance in patients and could be applied to other drugs.
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